Welder

Basic Training at CGTTI: Building Foundations for Excellence

Embark on your technical journey with our foundational Basic Training course at Ceylon German Technical Training Institute (CGTTI). This comprehensive program is designed to equip apprentices with essential skills, knowledge, and attitudes necessary for success in various technical trades.

Course Highlights:

1. Introduction to Safety and Tools:
   • Safety takes precedence as trainees are introduced to the basics of workshop safety protocols.
   • Learn the fundamentals of measuring, marking, and the proper use of various hand tools.
2. Bench Fitting Work:
   • Engage in hands-on bench fitting work at our basic workshop, honing your skills in precision workmanship.
   • Develop accuracy, punctuality, and cleanliness in your work, setting the foundation for disciplined craftsmanship.
3. Physical Exercises:
   • Start each day with physical exercises, promoting discipline, motivation, and a healthy mindset for the day’s tasks.
4. Tool Familiarity:
   • Gain familiarity with essential hand tools, power tools, and instruments used in various trades.
   • Learn the proper handling and application of files, hand and power hacksaws, chisels, drills, riveting tools, taps, dies, reamers, spanners, hammers, screwdrivers, center punches, and various measuring instruments.
5. Hands-On Project:
   • Undertake a practical project – the production of a vice – serving as a tangible memento of your achievements during the basic training.
   • Apply acquired skills to create a functional and useful tool.

Attitude of Work:

During this foundational stage of training, emphasis is placed on cultivating a mindset of:

• Accuracy: Precision is paramount in all tasks to instill a commitment to quality work.
• Punctuality: Timeliness is crucial for a disciplined and efficient workflow.
• Cleanliness: Maintain a clean and organized workspace, promoting a professional approach to craftsmanship.
• Tool Maintenance: Learn the importance of proper tool, machine, and instrument maintenance to ensure longevity and optimal performance.
• Preventing Accidents: Acquire awareness and practices to prevent work-related accidents, prioritizing safety in all aspects of training.

• Introduction of safety equipments
• Cut steel by Oxy-acetylene/Oxy fuel flame
• Controlling of Arc length
• Weld steel plates by manual metal arc welding in 1F, 2F, 3F, 4F, Open Corner joint (flat/horizontal position)
• Explain different types of flames
• Blind weld and fusion runs with filler rods
• Weld steel plates by Oxy Acetylene welding in Flange joint, corner joint, butt joint
• Perform soldering & brazing

First 06 Months of Industrial Training

• Metal Fabrication
• Construction of some parts according to the plan
• Surface grinding

Second 06 Months of Institutional Training

• Cut metal by Plasma cutting process
• Weld steel plates by manual metal arc welding in 1G, 2G, 3G, 4G
• Weld steel plates by Oxy-Acetylene welding in vertical position and horizontal position.
• Weld Aluminium Plates by Oxy-Acetylene welding
• Weld stainless steel plates by Tig welding in all position
• Weld non ferrous metals by Tig welding in all position
• Weld steel plates by Mag welding in all position
• Weld non ferrous metals by Mig welding in all position
• Weld cast iron